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Carotene and lycopene cannot be synthesized in the human body, and they must be taken from foods to take in foods rich in carotene and lycopene, which are beneficial to regulating human circadian rhythm and improving immunity. Although functional foods such as soft capsules and tablets are currently available, it is difficult to become a popular food because of its high price. The development of cereal-based foods rich in carotenoids and lycopene can be used as a functional food for diet, food supplements, and diets, as well as milk and soy milk for breakfast or for children and students.
1. Formulations (1) Ingredient powder 50%, whole wheat flour or standard wheat flour 43%, malt flour or germinated brown rice flour 5%, gluten meal 2%.
(2) Slurry tomato pulp or carrot slurry, the amount of powder to be modulated into a thin paste is better.
(3) The excipients are 100% powder, the sweeteners are isomalto-oligosaccharides, fructo-oligosaccharides, xylitol and proteoglycans, the amount of which is calculated as 18% to 20% of the products; the consumption of phospholipids is 3% of the products. The cereal oil is 3% of the product.
2. Preparation of raw materials (1) The coarse grain powder used in the year was the shelled fruit (with all the peel and seed coat remaining) and was ground to a fineness of 220 mesh with a food crusher.
(2) tomato pulp, carrot slurry processing process selection → pretreatment (selection → cleaning → trimming) → pulping (cooking blanching → crushing → grinding → miniaturization → filtration) → slurry.
Choose fresh, non-rot, carrots without excessive water loss and fresh, disease-free, mature tomatoes. Add fruit detergent to the rotary washing machine, wash away impurities adhering to the surface of fruits and vegetables, and rinse with clean water. The carrots are then cut off and the fibrous roots are removed. The fibrous slices are cut with a slicer to a thickness of about 5 mm. The tomatoes are removed and the lesions are removed.
The fruit after dressing was placed in a cooking pot at a temperature of 80° C. to 85° C. for a time of 15 s. The enzyme was passivated and the tissue was ripened. After the material is crushed with a fruit crusher, an appropriate amount of water is added, ground by an attritor, and then finely ground with a colloid mill. The slurry was filtered through a filter press and the pulp was removed from the pulp.
When the pomace is dried to a moisture content of about 16%, dry pulverization is performed (pulverization fineness is the same as that of the comminuted grain), and the pulverized product is returned to the next production process. In this way, not only the purpose of utilization of whole fruits is achieved, but also the utilization of biological resources can be increased, and tomato seeds contain 250 mg/100 g to 300 mg/100 g of lycopene, which is 18 to 21.4 times that of pulp juice; and 10 mg of lycopene is contained in the skin. /100g to 14mg/100g.
If the slurry is to be stored for a short period of time, it must be treated with high-temperature short-time sterilization at a temperature of 90°C and 5°C for 15s to 30s, and then stored in a refrigerator (0°C to 5°C) after cooling. Note that the storage period should not exceed 5 days.
3. The process of powder, slurry, accessories → ingredients modulation → conditioning → rubber grinding → mold aging → post-processing → paper-type food.
4. Technical points (1) Ingredient preparation A variety of powders are placed in a sandwich reaction pot with stirring device according to the set recipe. The excipients are added to the slurry according to the ratio, and the mixture is fully stirred. Phospholipids are hydrophilic, lipophilic emulsifiers. The addition of phospholipids facilitates the release of the processed tablets. Add the prepared slurry to the reaction kettle and slowly add it while stirring to prepare a thin paste. Pay attention to the moisture content of the paste to be suitable for molded tablets.
(2) Heating and conditioning reaction pot heating, temperature control 40 °C 2 °C, time 2h, while stirring, so that malt and enzymes in the brown rice buds and enzymes in the grains after activation and other nutrients in food and moderate organic and chemical reactions.
(3) After the rubber mill is to be quenched and tempered, the paste is milled with a colloid mill, and the fineness is passed through a 200-mesh sieve after milling so that the fineness is concurrent. Emulsification and homogenization.
(4) Moulding and maturation Molding and aging with an egg roll machine, the temperature is controlled at 180°C and 5°C.
(5) Post-processing sheet After the mold is released, it is air-cooled to room temperature and then packaged. It can also be rolled into an egg roll when it is hot and soft when it comes out of the mold.
5. Product Features The product thickness is about 1mm, the color is light yellow, light orange or light red, crisp texture, entrance, delicate taste. Jin Zenghui from: "Processing of agricultural products" 2006.12
Carotene and lycopene are widely found in vegetables and fruits. Among them, carotene contained in carrots ranks first in various foods, up to 4010μg/100g. Lycopene is mainly found in tomatoes, watermelons, grapefruits, and papayas. Among them, tomato has the highest content, 14 mg of lycopene per 100 g of edible parts of tomatoes, and 40 mg of tomato in Xinjiang, and Carotene 550μg/100g.